YGJ120 Pipe Straightening Machine

YGJ120 Pipe Straightening Machine

  • Model: YGJ120

  • Pipe Size: Ф60–114mm 

  • Max. Pressure: 10MPa (1,450psi, Customizable)

  • Working speed: 5~20m/min (Customizable)


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Products Description

Equipment Parameters

SpecificationValue
ModelYGJ120
Number of Straightening Rolls

7 rolls (4 top rolls, 3 bottom rolls)

Straightening applicationØ60-Ø114mm 
Roll Configuration2-1-2-1-1 seven-roll inclined arrangement
Straightness tolerance before being straightened

≤ 50mm/m

Working speed5~20m/min
Straighten accuracy≤ 1.5mm/m

Roll Drive System

Electrically drive

Main motor power30kW×2
motor power of hydraulic unit

22kW

working pressure of hydraulic system10MPa

Control System

Siemens S7-1200 PLC + 15" industrial PC control ,PLC auto control / Push-button operation

Equipment Weight35T

Note: The conversion for 10 MPa to psi is approximately 1,450 psi.


I. Structures and Features

1. Overview

The straightening machine is a special equipment to repair bend pipes, the model YGJ140 is used for 60-132mm pipes & bars. 

The straightening machine YGJ120 adopts a 2-1-2-1-1 seven slanted rollers straightening. 2 bottom driving rollers and 3 upper driving rollers are used for rough straightening. 1 bottom driven roller and 1 upper driven roller are used for fine straightening. The reducing motor (stepless frequency conversion adjusted) drives the main power. The hyperbolic rollers can enlarge the contacting surface on the pipes.

The straightening pressure can be regulated according to the pipe diameter & wall thickness. In straightening, the 2 pairs of rollers keep the fixed pressure to increase the friction force & reliability and reduce the slipping.

The YGJ120 straightening machine has features of big straightening capacity, high efficiency, good quality, low residual stress, high linearity, smooth surface, extend the pipe service life effectively, also can shed adhesion layer & oxide skin inner or outer the pipe.

2. Process Workflow

Feeding Pipe → Pipe Flipping → Conveying by Transmission Rollers → Rough Straightening  → Fine Straightening  → Collar Bypass Handling → Reciprocating Straightening → Discharge to Output Rack  → Next Cycle

3. Main Parts of  YGJ120 Pipe Straightening Machine

  • Main machine

    • Machine Frame

    • Upper Straightening Rollers System

    • Upper Rollers Slope Angle Regulating System

    • Bottom Straightening Rollers System

    • Pressing Down Adjusting Cylinder Assembly

  • Traightening Roller

  • Charging table

  • Discharging table

  • Hydraulic system

    • Hydraulic Unit

    • Valves

    • Integrated Block

    • Pipelines

    • Fan Cooler or Water Cooler

  • Electrical Control System

    • Electric control cabinet

    • Ampere Meter

    • Voltage Meter

    • Indicator Light

    • Switches and Buttons


II. Scope of Supply

1.Main machine

No.Equipment NameQuantity (Set)
1Machine Frame1
2Upper Straightening Rollers System1
3Upper Rollers Slope Angle Regulating System1
4Bottom Straightening Rollers System1
5Pressing Down Adjusting Cylinder Assembly1
6Charging Table with Turn-Over Plates1
7Discharging Table with Saving Rack1
8
Point Straightening Device (for blind areas)1


2. Hydraulic System

No.Equipment NameQuantity (Set)
1Hydraulic Unit1
2Valves1
3Integrated Block1
4Pipelines1
5Fan Cooler or Water Cooler1


3. Electrical Control System

No.Equipment NameQuantity (Set)
1Electric Control Cabinet1
2Ampere Meter1
3Voltage Meter1
4Indicator Light
5Switches and Buttons1


III. Referenced Images of YGJ120 Pipe Straightening Machine

1. YGJ120 Pipe Straightening Machine to Canada

场内组装油管矫直机机械传动 (1).jpg


场内组装油管矫直机机械传动 (9).jpg


场内组装油管矫直机机械传动 (6).jpg

2. YGJ120 Pipe Straightening Machine to Liaoning Province

YGJ-120型减速机变频调速矫直机.jpg


场内组装电机驱动油管矫直机.jpg


场内组装电机驱动油管矫直机 (2).jpg

3. YGJ120 Pipe Straightening Machine to Ningxia

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4. YGJ120 Pipe Straightening Machine to Shanxi Province

IMG_20180507_105122.jpg


IMG_20180507_105401.jpg


IMG_20180507_105401.jpg

5. YGJ120 Pipe Straightening Machine to Shandong Province

P190611_13.34.jpg


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6. YGJ120 Pipe Straightening Machine to Shanxi Province

延安油管矫直机工作现场 (1).jpg


延安油管矫直机工作现场 (3).jpg


油管矫直机工作现场 (1).jpg



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