Products Description
Equipment Video
Equipment Parameters
| Specification | Value |
|---|---|
| Model | LSY114 |
| Pipe Size | Ф60-114.3 mm (Deviation Accuracy ≤ ±1.0%), Length: 7.5-10m (Bending Curvature ≤ 2 mm per 1000 mm, Customizable for longer or shorter range) |
| Pressure Testing Speed | Capacity ≥ 40 pcs/h (90 seconds per pipe) |
| Max. Pressure | 40MPa (5,801psi, Customizable); Axial bearing capacity: 50T |
| Application Scenarios | Hydrostatic pressure testing for tubing and casing pipe (API testing and automatic makeup & breakout) |
| Operation Mode | Auto / Manual / Debugging & Maintenance |
| Pipe End Condition | Threaded Pipe |
| Pipe Material | Stainless Steel / Duplex / SuperDuplex / Inconel Grades (Soft contact system, avoid contact with carbon steel materials) |
| Pressure Holding Time | 0~60s (Adjustable) |
| Screwing Speed | 5-20r/min |
| Trolley Travel Speed | 0.55m/s (During Empty Stroke) |
| Pipe Tightening Torque | 2,000N.m (Adjustable) |
| Pipe Disassembly Torque | 4,000N.m (Adjustable) |
| System Installed Power | 40kW |
| Equipment Dimensions | 14000mm × 1400mm × 1500mm |
| Trolley Stroke | Trolley 1: 2500mm Trolley 2: 500mm |
| Hydraulic Station Pressure | Low Pressure: 6-8MPa (870-1,160psi) High Pressure: 12.5MPa (1,812.5psi) |
Note: The conversion for 40 MPa to psi is approximately 5,801 psi.
I. Structures and Features
1. Overview
The LSY114 Automatic Threaded Pipe Hydrostatic Tester (API casing and tubing) is used to perform hydrostatic pressure tests on casing and tubing to detect defects. The machine can automatically makeup the coupling and thread of pipe, then move on to the hydrostatic testing procedure. It seals both ends of the pipe using a radial large-gap sealing method, fills it with high-pressure water, and holds the pressure for a specified time to check for leaks. Test results are saved in a database for traceability.
The process begins with the pipe entering the feeding rack, where it is moved to the alignment station and aligned with a fixed-end stopper. After a swirling water flush, the pipe is transferred to the test station. The test head moves to seal the pipe ends, and the pre-sealing booster starts sealing. After low-pressure water injection and venting, the main booster pressurizes the pipe. Pressure is held, and the test data is automatically recorded in the database.
After pressure holding, the system checks if the pipe passes the test. Unloading valves are opened to release pressure, and the pipe is flipped out of the tester. Failed products are sent to the waste bin, while qualified products proceed to the next process, completing one test cycle.
2. Process Workflow
Feeding Pipe → Pipe Flipping → Alignment, Swirling Flush Pipe → Hydrostatic Tester Feeding → Water Injection Test Head Positioning → Fixture Clamping → Pre-Sealing → Water Injection and Exhausting→ Pipe Pressurization → Pressure Holding → Pressure Release → Pipe Discharge from Hydrostatic Tester (Signal for Failed Products) → Air Blow for Water Evacuation → Discharge to Output Rack (Failed Products Directly to Waste Bin) → Next Cycle
3. Main Parts of LSY114 Single-pipe Hydro Tester
Loading Table (Auxiliary Machine)
Air Blow-off Device
Hydrostatic Tester Main Unit
Frame
Water Injection Test Head
Exhausting Test Head
Pipe Inlet/Outlet Conveyor System
Clamping Device
Test Molds
Water System
Low-pressure water system
High-pressure water system
Electrical-hydraulic Control System
Control System (Siemens S7-1200 PLC + 19'' Upper Computer)
II. Scope of Supply
1. Mechanical Equipment
| No. | Equipment Name | Quantity (Set) |
|---|---|---|
| 1 | Hydrostatic Testing Machine Main Unit | 1 |
| 2 | Booster (Integrated) | 1 |
| 3 | Filling Tank (4 cubic meters) | 1 |
| Alignment and Water Control | 1 |
2. Pneumatic System
| No. | Equipment Name | Quantity (Set) |
|---|---|---|
| 1 | Piping Accessories | 1 |
| 2 | Control System | 1 |
3. Hydraulic System
| No. | Equipment Name | Quantity (Set) |
|---|---|---|
| 1 | Hydraulic Pump Station | 1 |
| 2 | Hydraulic Cylinder and its Control | 1 |
4. Electrical Control System
| No. | Equipment Name | Quantity (Set) |
|---|---|---|
| 1 | Power Control Cabinet | 1 |
| 2 | Switch Control Cabinet | 1 |
| 3 | On-site Operation Box | 1 |
| 4 | Main Operation Control Panel | 1 |
| 5 | Upper-level Industrial Computer | 1 |
III. Referenced Images of LSY114 Automatic Threaded Pipe Hydro Tester
0. Standard LSY114/40 Threaded Pipe Hydrostatic Tester Specifications
1. LSY114/40 Hydro Tester to CNPC, China (API testing for tubing & casing pipes)
2. LSY114 Threaded Pipe Hydrostatic Tester to Ningxia, China (API tubing & casing pipe)
Hot Tags:Hydrostatic Tester Technical SpecificationsHydro Tester ImagesHydrostatic Testing Machine Technical Instructions
